Power & Mounting

ALPON X4 · Hardware · Power & Mounting

Power & Mounting

Power input options, consumption profiles, and physical installation methods for the ALPON X4 industrial edge computer. This reference covers every supply interface, the device's protective Restricted Mode, and the approved mounting hardware for tabletop, wall, and DIN rail deployments.

At a glance

The ALPON X4 accepts power from three independent inputs: USB Type-C PD (15V, 27W min), a screw terminal block (9–30V DC, 27W min), and optional PoE+ (IEEE 802.3at, up to 25W) on the ETH/G port. Typical consumption is 7–14W with a 27W maximum. The fanless aluminum enclosure supports tabletop, wall, and standard 35mm DIN rail mounting via 2× 4 mm mounting holes.

What power inputs does the ALPON X4 support?

The ALPON X4 provides three independent power interfaces. All three share a common power rail through hardware ideal diodes, meaning simultaneous connections are tolerated but the system always draws from the source with the highest voltage. For production deployments of this ai gateway, use only one input at a time to simplify fault isolation.

Desktop

USB Type-C PD

15V / 27W min

Sink-only USB-PD port. Use the bundled 27W PD adapter for typical edge workloads.

Recommended

Screw Terminal

9–30V DC / 27W min

Preferred input for industrial edge computing deployments. Reverse-polarity protected.

Optional SKU

PoE+ (802.3at)

37–57V / 25W max

Single-cable install on PoE-variant SKUs. Active on ETH/G only.

PoE+ (ETH/G) 37–57V · 25W USB Type-C PD 15V · 27W min Screw Terminal 9–30V DC · 27W min PoE+ Module 25W Class 4 PD Controller CYPD3177 Reverse Polarity Protection Ideal Diode Ideal Diode Ideal Diode To System CM4 · I/O rails
Power input topology: each source passes through an ideal diode before reaching the system rail
Use one power input at a time
Hardware tolerates simultaneous connections across USB-C, screw terminal, and PoE+, but we do not recommend using multiple sources at once in production. Simultaneous connection can complicate ground paths and failure analysis.

USB Type-C PD input

The USB-C port is a sink-only USB-PD interface. It accepts power from a PD-capable adapter but does not provide USB data or power output during normal operation. The included 27W adapter is sized for every supported ALPON X4 workload, including full-load operation with USB peripherals attached.

Recommended Adapter27W minimum at 15V. Use the bundled 27W USB-PD adapter for guaranteed compatibility.
Supported PD Profiles12V / ≥2.25A (recommended 12.0V / 3.75A)
15V / ≥1.8A (recommended 15.0V / 3.0A)
PD ControllerCYPD3177-24LQXQ
ModeSink only. No power output during normal operation.
Data ModeUSB data available only while SW2 = Burn (image flashing mode).
Restricted Mode trigger
Powering the device between 5V and 12V via USB-C forces the system into Restricted Mode. High-draw subsystems (USB, GPIO, peripheral rails) are disabled to prevent brownout. See Restricted Mode below.

Screw terminal block (9–30V DC)

The 3-pin screw terminal is the recommended input for industrial edge computing deployments. It accepts a wide 9–30V DC range, includes hardware reverse-polarity protection, and provides a dedicated chassis ground pin for EMC-sensitive installations. Incorrectly wired + / – polarity will not damage the device, but the unit will not power on until corrected.

Input Voltage Range9V – 30V DC
Minimum Power27W (30W at 12V or 24V)
Reverse Polarity ProtectionYes (hardware-level)
Connector Type3-pin removable screw terminal block
PinoutPin 1: Chassis Ground · Pin 2: Negative (–) · Pin 3: Positive (+)
ALPON X4 screw terminal block pinout - chassis ground, negative, positive
Screw terminal polarity: Pin 1 Chassis · Pin 2 – · Pin 3 +
Below 12V triggers Restricted Mode
If the terminal block is powered below 12V, the system enters Restricted Mode even though the input is nominally within the 9–30V range. Use a 12V or 24V industrial supply for full functionality.

Power over Ethernet (PoE+)

PoE+ is available only on PoE-variant SKUs and cannot be retrofitted; the PoE module is installed at manufacture. When present, PoE+ is wired to the ETH/G port (Gigabit Ethernet). The ETH 100 Mbps port is data-only and cannot power the device.

StandardIEEE 802.3at · PoE+ Class 4
Input Voltage Range37V – 57V (typical 48V)
Maximum Delivered Power25W
Supported PortETH/G only (PoE variant)
Injector RequirementIEEE 802.3at / PoE+ Class 4 compliant PSE. Passive PoE injectors are not supported.
Single-cable ai gateway deployments
PoE+ is the preferred input for ceiling-mounted or field-deployed ai gateway installations where a single Cat5e/Cat6 cable delivers both connectivity and power. Budget 25W at the PSE and account for cable losses on runs approaching 100m.

What is Restricted Mode?

Restricted Mode is a protective state the ALPON X4 enters automatically when any power source drops below 12V (for example, a 5V supply applied to USB-C). It prevents brownout damage to the peripheral rails by powering down high-draw subsystems while keeping the CM4 compute module and network interfaces online.

In this mode the device remains addressable over LTE or Ethernet for remote diagnostics, but local I/O is unavailable until a compliant power source is restored.

✓ Remains powered
  • CM4 Compute Module
  • LTE Modem
  • ETH/G (1 Gbps)
  • ETH (100 Mbps)
✗ Disabled
  • USB 2.0 Ports
  • GPIO Add-on Port (5V rail)
  • HDMI Display Output
  • Programmable RGB LED
Design intent
Restricted Mode lets the device stay reachable on a marginal supply (down to 5V on USB-C) long enough for remote troubleshooting. It is not a valid operating state for production workloads, since peripheral rails powering USB and GPIO expansions are offline.

Power consumption

The ALPON X4 is optimized for low-power edge AI and IoT telemetry workloads. Consumption depends on active interfaces (cellular, Wi-Fi, Ethernet link rate), GPIO Add-on modules drawing from the 5V rail, and attached USB peripherals. Values below are approximate and measured at 12V DC input.

Typical Consumption7W – 14W
Maximum Consumption27W
Idle (network standby)~5W
LTE active transmit+2W to +3W
USB peripherals (combined)Up to 5W (1A total at 5V)
GPIO Add-on 5V railUp to 5W (1A at 5V)
Sizing the power supply
A 27W supply covers every supported ALPON X4 configuration, including PoE variants drawing from the PSE. For deployments using the GPIO Add-on port at full 5V / 1A draw together with USB peripherals, headroom above 27W is not required because the hardware internally arbitrates rail budgets.

How do I mount the ALPON X4?

The ALPON X4 enclosure includes 2× 4 mm mounting holes on its base for direct attachment to walls, panels, or DIN rail adapters. The fanless aluminum case doubles as a passive heatsink, so mounting orientation should preserve airflow across the top finned surface. Three mount kits are supported: wall, DIN rail, and a combined adapter.

Standard

Wall Mount

Bracket-based fixing to flat surfaces via 2× M4 screws. Suits desks, cabinets, and indoor walls.

Industrial

DIN Rail Mount

Adapter snaps onto standard 35mm DIN rail. Preferred for control cabinets and panel enclosures.

Flexible

Combined Mount

Wall bracket with an attachable DIN rail adapter. Switch between mounting styles without replacing hardware.

Thermal clearance
Keep a minimum 30mm clearance above the top cooling surface and avoid enclosing the device in airtight cabinets for sustained operation above +40°C ambient. Mounting horizontally (top face up) maximizes convective heat dissipation.

Wall mount installation

The wall mount kit ships with all fasteners required for drywall, plywood, or metal panel surfaces. Use the supplied wall plugs for masonry and the lock nuts for panel through-mounting.

Wall mount kit contents
×1Wall Mount Bracket
×2M4×6 mm Phillips Pan Head
×2M4×12 mm Phillips Pan Head
×2M4 Nylon Insert Lock Nut
×2M5.5×45 mm Sheet Metal Screw
×28 mm Wall Plug
ALPON X4 wall mount bracket installation sequence
Wall mount installation overview
1
Mark the wall

Position the bracket on the wall, mark the two screw hole locations with a pencil, and confirm the bracket is level.

2
Drill pilot holes

Drill the marked holes to match the supplied 8 mm wall plugs. For metal panels, drill to the screw diameter and omit plugs.

3
Insert the wall plugs

Press the plugs flush with the wall surface before driving screws.

4
Attach the bracket to the device

Align the bracket with the 2× 4 mm mounting holes on the base of the ALPON X4. Secure using the M4×6 mm Phillips pan-head screws.

5
Mount the assembly to the wall

Position the bracket over the wall plugs and drive the M5.5×45 mm sheet metal screws until the assembly is flush and stable.

DIN rail installation

The DIN rail adapter attaches directly to the base of the ALPON X4 and snaps onto any standard 35mm top-hat DIN rail (EN 60715). Use this method for control cabinets, industrial panels, or any rack where multiple ALPON X4 units need uniform spacing.

DIN rail kit contents
×1DIN Rail Adapter
×2M4×6 mm Phillips Pan Head
ALPON X4 DIN rail adapter installation sequence
DIN rail mount installation overview
1
Align the adapter

Place the DIN rail adapter against the base of the ALPON X4 so that its screw holes line up with the device's 2× 4 mm mounting holes.

2
Fasten the adapter

Drive the two M4×6 mm Phillips pan-head screws to secure the adapter to the enclosure.

3
Snap onto the rail

Hook the upper clip of the adapter over the top edge of the DIN rail, then press the lower section until it clicks into place.

Combined wall + DIN rail mount

The combined option is the wall mount bracket with the DIN rail adapter layered on top. This is useful when a deployment may migrate between surface-mounted and panel-mounted installations without replacing fasteners.

ALPON X4 combined wall mount with DIN rail adapter installation
Combined mount: wall bracket fitted with DIN rail adapter for dual-mode installation
1
Install the wall mount first

Follow the wall mount steps above to attach the bracket to the device.

2
Layer the DIN rail adapter

Position the DIN rail adapter over the wall bracket and align its mounting holes.

3
Secure the assembly

Fasten the adapter to the wall bracket using the supplied screws.

4
Deploy on rail or wall

Slide the complete assembly onto a DIN rail, or fix the wall bracket backplate directly to a flat surface.

Mechanical envelope

Key physical parameters relevant to mount planning and thermal design of the ALPON X4 edge ai computer.

Dimensions
111.16 × 99.9 × 33 mm
without antennas
Weight
~457 g
1 lb
Enclosure
Aluminum, fanless
passive cooling
Protection
IP40
indoor use
Operating Temp
-20°C to +60°C
-4°F to +140°F
Storage Temp
-40°C to +85°C
long-term
Humidity
Up to 95%
non-condensing
Mount Holes
2× 4 mm
base plate

Power troubleshooting

The device does not power on

  1. Confirm the supply voltage matches the input you're using: 12V or 15V PD profile for USB-C, 9–30V DC for the terminal block, or a compliant 802.3at PSE for PoE+.
  2. On the screw terminal, verify polarity. Pin 2 is negative (–) and Pin 3 is positive (+). Reverse polarity will not damage the device but prevents power-on.
  3. For PoE+, confirm the cable is plugged into ETH/G. The ETH (100 Mbps) port does not accept PoE.
  4. Check the power LED. If it flickers briefly then drops, the supply is current-limited below the 27W minimum.

The device boots but USB, GPIO, or HDMI are unavailable

  1. The device has entered Restricted Mode. Check the supply voltage at the active input. Any reading below 12V triggers protection.
  2. Replace the adapter with a PD-capable unit that negotiates at 15V, or switch to the terminal block with a 12V or 24V industrial supply.
  3. Reboot the device after restoring a compliant source.

The device resets under load

  1. Measure total draw when LTE, USB peripherals, and the GPIO 5V rail are all active. If consumption approaches 27W, swap cables and adapters for ones rated above the minimum.
  2. Check cable quality for USB-C. Non-compliant USB-C cables can drop voltage under sustained load even with a capable adapter.
  3. For PoE+, verify the run length. Cable losses on 100m runs can bring delivered power below the 25W port budget.

Next steps